Laser Etching Process Solutions

LASER ETCHING PROCESS SOLUTIONS

Laser Etching Process SolutionsSelective layer removal and functional patterning

Develop windows, patterns and functional surfaces around layer selectivity, residue, uniformity, substrate protection and throughput.

4validated process routes
6+material families
1production delivery loop

APPLICATION BEFORE EQUIPMENT

Define the layer boundary and the endpoint

Wavelength, pulse width, fluence, overlap, focus and endpoint strategy determine selectivity, residue, edge quality and substrate damage.

01

Material

Grade, thickness, surface condition, coating and batch variation.

02

Geometry

Drawing, feature size, joint, datum, gap and optical access.

03

Quality

Appearance, edge, cross-section, strength, sealing and cleanliness.

04

Production

Takt time, handling, inspection, traceability and factory interface.

VALIDATION ROUTE

Build a measurable process window

Every route is selected against the actual part, acceptance method and production conditions.

01

Thin-film patterning

Selective removal and functional pattern definition on wafers and substrates.

FILM · SELECTIVITY
02

Coating windows

Open electrical, optical or joining areas without damaging the base material.

WINDOW · SUBSTRATE
03

Battery foil etching

Controlled removal of coated layers for tabs, connection zones and functional patterns.

BATTERY · FOIL
04

PCB and electronics etching

Fine circuits, insulation removal and local functional processing.

ELECTRONICS · FINE LINE
05

Surface texturing

Microstructures for adhesion, wetting, optical or friction behavior.

TEXTURE · FUNCTION
06

Inline patterning

Vision alignment, recipe control and inspection for continuous manufacturing.

INLINE · INSPECTION

PROJECT DELIVERY

From sample to production in five steps

Each stage has defined inputs, a verification method and a deliverable.

  1. 01

    Define

    Material, part, quality, takt and factory requirements.

  2. 02

    Sample DOE

    Compare source, optics, trajectory, tooling and protection.

  3. 03

    Validate

    Measure quality, function, repeatability and continuous operation.

  4. 04

    Engineer

    Complete motion, automation, safety, inspection and software.

  5. 05

    Deliver

    FAT, training, recipes, maintenance and production support.

FAQ

Common project questions

What information should we send first?

Please provide the material grade, dimensions, drawings, photos, required quality, production rate and any existing inspection standard.

Can Aogeo Laser test our real samples?

Yes. Sample validation is used to define the process window, compare technical routes and confirm the appropriate platform before final configuration.

How is the laser source and power selected?

Selection depends on absorption, thickness, feature size, heat input, quality and takt time. Power is one parameter inside the complete process window.

Can the system connect to an existing line?

Yes. The project can include robots, handling, vision, inspection, PLC, recipes, serial-number binding and MES or database interfaces.

START YOUR PROJECT

Turn your part into a validated laser process

Send the material, drawing, quality standard and production target. We will recommend the process route, test plan and system configuration.

Request a solution