APPLICATION 06 · MEDICAL MICROCUTTING

Medical Nitinol Microtube Laser Cutting

Low-heat microstructures for stents, catheters and interventional instruments

This application covers precision cutting of nitinol or stainless medical microtubes, connecting feature size, rotary motion, heat input, recast and post-processing requirements to the ultrafast platform.

Precision laser cutting of medical nitinol microtubes
IndustryMedical devices / minimally invasive intervention
MaterialNitinol and stainless microtubes
ProcessPicosecond / femtosecond cutting
VerifyEdge, heat input, recast, taper and dimensions
Media & Evidence

Assess the part before selecting equipment

The information is organized around the part, material, target and validation conditions so the critical test items are clear.

Precision laser cutting of medical nitinol microtubes
EVIDENCEValidation records

Keep before-and-after photos, part conditions, system configuration, inspection method and unresolved boundaries so results remain reviewable.

Application Challenges

What makes this application difficult?

Equipment selection must start with the part and quality target, not laser power or a generic process name alone.

01

Microfeature consistency

Tube diameter, wall thickness, slot width and pattern density amplify focus, energy and motion errors.

02

Heat input and recast

Pulse width, wavelength, assist gas and path affect dross, discoloration and post-processing.

03

Rotary-linear coordination

Complex stent patterns require synchronized rotary, linear and program motion.

Verification Workflow

From samples to equipment configuration

Validate feasibility before freezing tooling, motion and automation scope to reduce custom-project delivery risk.

STEP 01

Confirm tube and pattern

Provide grade, diameter, wall thickness, drawing and critical tolerances.

STEP 02

Define optics and motion

Select wavelength, pulse width, spot, rotary clamping and assist gas.

STEP 03

Cut and inspect samples

Review edge, burr, heat input, recast, dimensions and post-processing.

STEP 04

Assess production and traceability

Define takt, loading, vision, batch data and quality acceptance.

Application Video Library

Real processes and sample cases

Each video represents a specific part, material or validation target. Only the cover loads first; the player loads after a click.

APPLICATION CASE

4-in-1 Laser Cutting System Demonstration

APPLICATION CASE

CO₂ Non-metal Precision Cutting Demonstration

APPLICATION CASE

Vision-guided Irregular-material Cutting

Related Guides

Continue with the relevant industry, process and material

Move from the application to its industry context, process principles, material boundaries, products and sample-testing path.

Application FAQ

Questions before the project starts

Are picosecond or femtosecond lasers always better?

No. Lower heat input must be balanced against throughput, cost, material response and post-processing.

What inspection requirements are needed?

Specify critical dimensions, allowable burr or recast, heat input, surface quality, post-processing and sampling.

How are cutting results accepted?

Use agreed dimensions, burr or recast, heat input, surface condition, post-processing and production sampling together.

Start with Your Sample

Validate your part—do not rely on a generic example

Share material, dimensions, process area, target result, quality criteria and expected output. Aogeo Laser will assess the process before defining tests and equipment.

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