Laser Welding Process Solutions

LASER WELDING PROCESS SOLUTIONS

Laser Welding Process SolutionsFrom sample validation to stable production

Match continuous-wave fiber, QCW, pulsed and robotic welding platforms to material, joint, penetration, heat input, takt time and traceability requirements.

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6welding routes
7+metal systems
15equipment options

APPLICATION BEFORE EQUIPMENT

Build the weld around the joint and acceptance criteria

Joint fit-up, absorption, heat flow, shielding, fixture stiffness and monitoring determine penetration, strength, sealing, spatter and distortion. We validate these factors on real samples before equipment selection.

01

Material

Grade, thickness, surface condition, coating and batch variation.

02

Geometry

Drawing, feature size, joint, datum, gap and optical access.

03

Quality

Appearance, edge, cross-section, strength, sealing and cleanliness.

04

Production

Takt time, handling, inspection, traceability and factory interface.

VALIDATION ROUTE

Build a measurable process window

Every route is selected against the actual part, acceptance method and production conditions.

01

Continuous-wave fiber welding

High-speed joining with stable penetration for sheet, housings and production assemblies.

SPEED · PENETRATION
02

QCW and pulsed welding

High peak power with controlled average heat input for thin and precision parts.

LOW HEAT · PRECISION
03

Galvo scan welding

Fast multi-seam and patterned welding for batteries, electronics and compact assemblies.

SCAN · MULTI-SEAM
04

Robotic welding

Flexible 3D seams with positioning, seam tracking and coordinated motion.

ROBOT · 3D PATH
05

Handheld welding

Flexible, lower-volume joining for sheet metal, frames and repair tasks.

FLEXIBLE · MANUAL
06

Precision repair welding

Localized deposition and dimensional restoration for molds and high-value components.

REPAIR · RESTORATION

MATERIAL CAPABILITY

Connect the process to the material

Grade, surface, coating and geometry can materially change absorption, heat flow and the achievable quality window.

Steel & stainless steelStable processing across sheet, tube and precision components.View material guide → Aluminum & copperControl reflection, heat flow, oxide and joining behavior.View material guide → Titanium & nickel alloysProtect sensitive, high-value and high-temperature components.View material guide → Glass & ceramicsLimit chipping, cracks, heat input and subsurface damage.View material guide → Wafers & functional filmsMaintain feature accuracy, cleanliness and layer selectivity.View material guide → Polymers & compositesControl melting, carbonization, delamination and fumes.View material guide →

EQUIPMENT & SYSTEMS

Platforms for validation and production

Product titles and links follow the current storefront language. Final configuration is confirmed through sample validation.

Handheld Fiber Laser Welding Machine 1000W–3000W
LASER PLATFORM

Handheld Fiber Laser Welding Machine 1000W–3000W

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 Fully Enclosed Sheet Fiber Laser Cutting Machine 1500W–12000W
LASER PLATFORM

Fully Enclosed Sheet Fiber Laser Cutting Machine 1500W–12000W

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 Fiber Laser Marking Machine 20W / 30W / 50W
LASER PLATFORM

Fiber Laser Marking Machine 20W / 30W / 50W

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 Pulsed Laser Cleaning Machine 100W–500W
LASER PLATFORM

Pulsed Laser Cleaning Machine 100W–500W

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 Robotic Laser Processing Workstation
LASER PLATFORM

Robotic Laser Processing Workstation

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 Medical Device QCW Precision Laser Welding Workstation
LASER PLATFORM

Medical Device QCW Precision Laser Welding Workstation

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APPLICATION ENGINEERING

Need a configured production system?

We can combine optics, motion, fixtures, guarding, vision, inspection and MES connectivity around your part.

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PROJECT DELIVERY

From sample to production in five steps

Each stage has defined inputs, a verification method and a deliverable.

  1. 01

    Define

    Material, part, quality, takt and factory requirements.

  2. 02

    Sample DOE

    Compare source, optics, trajectory, tooling and protection.

  3. 03

    Validate

    Measure quality, function, repeatability and continuous operation.

  4. 04

    Engineer

    Complete motion, automation, safety, inspection and software.

  5. 05

    Deliver

    FAT, training, recipes, maintenance and production support.

FAQ

Common project questions

What information should we send first?

Please provide the material grade, dimensions, drawings, photos, required quality, production rate and any existing inspection standard.

Can Aogeo Laser test our real samples?

Yes. Sample validation is used to define the process window, compare technical routes and confirm the appropriate platform before final configuration.

How is the laser source and power selected?

Selection depends on absorption, thickness, feature size, heat input, quality and takt time. Power is one parameter inside the complete process window.

Can the system connect to an existing line?

Yes. The project can include robots, handling, vision, inspection, PLC, recipes, serial-number binding and MES or database interfaces.

START YOUR PROJECT

Turn your part into a validated laser process

Send the material, drawing, quality standard and production target. We will recommend the process route, test plan and system configuration.

Request a solution