APPLICATION 01 · MEDICAL WELDING

Medical Precision Laser Welding

Low-heat joining for thin-wall tubes, sealed assemblies and minimally invasive instruments

This application focuses on small stainless-steel and titanium components. Part location, joint gap, heat input and weld validation determine the laser platform and automation format together.

Medical precision laser welding
IndustryMedical devices / precision electronics
MaterialStainless steel, titanium alloys
ProcessQCW / YAG precision welding
VerifyAppearance, strength, sealing or cross-section
Media & Evidence

Assess the part before selecting equipment

The information is organized around the part, material, target and validation conditions so the critical test items are clear.

Medical precision laser welding
EVIDENCEValidation records

Keep before-and-after photos, part conditions, system configuration, inspection method and unresolved boundaries so results remain reviewable.

Application Challenges

What makes this application difficult?

Equipment selection must start with the part and quality target, not laser power or a generic process name alone.

01

Thin-wall heat input

Prevent burn-through, collapse, discoloration and excessive heat-affected zones by validating pulse conditions against thickness and joint geometry.

02

Micro-weld alignment

Datum, joint gap, vision and motion repeatability directly affect seam consistency.

03

Reviewable quality results

A good-looking seam may still fail strength or sealing requirements; validation must follow the product criteria.

Verification Workflow

From samples to equipment configuration

Validate feasibility before freezing tooling, motion and automation scope to reduce custom-project delivery risk.

STEP 01

Confirm part information

Review grade, thickness, joint, seam position and allowable heat input.

STEP 02

Design representative tooling

Create stable location and heat-sinking conditions that reflect production.

STEP 03

Test the process window

Compare waveform, power, speed, focus and shielding gas.

STEP 04

Freeze the equipment route

Select QCW or YAG, motion, vision and loading only after the results are stable.

Application Video Library

Real processes and sample cases

Each video represents a specific part, material or validation target. Only the cover loads first; the player loads after a click.

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APPLICATION CASE

Medical Precision Laser Welding · Process Case 1

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APPLICATION CASE

Medical Precision Laser Welding · Process Case 2

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APPLICATION CASE

Medical Precision Laser Welding · Process Case 3

Related Guides

Continue with the relevant industry, process and material

Move from the application to its industry context, process principles, material boundaries, products and sample-testing path.

Application FAQ

Questions before the project starts

Can equipment be selected by power alone?

No. Thin-wall parts depend on peak power, waveform, spot, speed, joint and tooling; power is only one variable.

How is production stability verified?

Use final tooling, representative material variation, continuous operation, inspection methods and takt—not the first sample alone.

When is vision alignment needed?

Evaluate vision when seam position varies, parts are small, fixture error matters or mixed products must be changed over.

Start with Your Sample

Validate your part—do not rely on a generic example

Share material, dimensions, process area, target result, quality criteria and expected output. Aogeo Laser will assess the process before defining tests and equipment.

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